6000W 20kHz Ultrasonic Wire Bonder Bonding Machine For Metal
Welding
The TH-M Series ultrasonic wire bonder can be used for metal wire
terminal bonding, the excellent design of the mechanical structure
can be equipped with 3.6kW and 6.0kW ultrasonic generators. The
ultrasonic generator for the system belongs to the ultrasonic
digital one, which can communicate between the power box and
controller to digitally input all bonding parameters. Many bonding
results can be online and offline monitored to control welding
quality at any time. Data storage on the network provides
intelligent quality management for customers. The menu control can
quickly and completely set all operating parameters and functions.
The operation menu provides a user-friendly interface with powerful
functions so that customers can quickly operate the ultrasonic wire
bonder. The Maintenance Menu provides the more powerful technical
functions for the maintenance staff.
Technical Parameters:
| Product Name | Ultrasonic Metal Welding Machine |
| Model | TH-M |
| Frequency | 20KHz |
| Power Range | <=6000W |
| Welding Force | 1200 Newton Max. |
| Control Voltage | 24V |
| Welding Stroke | 30mm |
| Cross Section Wire | 0.35mm²-75mm² |
| Wire Type | Copper(Cu) , Aluminium(Al) , Tin Coated , Enamel Coated |
Advantages of the Ultrasonic Wire Bonder:
1. High reliability
The Ultrasonic wire bonder equipment ensures excellent process
control and welding accuracy through time, energy, power, and other welding modes, two welding objects overlap, ultrasonic vibration pressure joint
synthesis solid connection, short joint time, and joint part of the
welding position uniform, simple adjustment.
2. Long mold life
Ultrasonic metal welding molds are made of high-quality tool steel,
with excellent wear resistance, easy installation, and high welding
accuracy; Compared with the resistance welding method, the mold
life is longer, the mold repair and replacement time is less, and
it is easy to realize automation.
3. Cost saving
The elimination of consumables such as solders, fluxes, bends, and
brass materials make ultrasonic welding the most cost-effective
metal welding technique.
4. Low temperature, low energy consumption
Ultrasonic metal welding can minimize the temperature effect of the
material (the temperature of the welding zone is not more than 50%
of the absolute melting temperature of the metal being welded), so
that the metal structure does not change, so it does not make the
metal workpiece annealing, does not melt the plastic shell, and
does not need cooling water. In terms of energy consumption,
ultrasonic welding can be carried out between the same metal and
different metals, which consumes much less energy than electric
welding.
5. High efficiency and automation
Typical welding time is no more than 0.5 seconds, small size, less
maintenance workload, strong adaptability, making ultrasonic
equipment become the first choice for automated assembly lines;
6. Dissimilar metal welding
Ultrasonic bonding has excellent penetration mixing effect for
different or similar metals (such as copper + copper or aluminum +
copper).
7. Convenient welding treatment
Processing ultrasonic bonding requires no external factors such as
flux, metal filler, and external heating. In most cases, the
high-frequency friction of ultrasonic bonding makes it unnecessary
to pre-clean the workpiece surface.
