Servo Ultrasonic Plastic Welding Machine 30kHz With 9-Stage Speed
And Pressure Control for Medical Industry
Description:
With the vigorous development of the medical device field, medical
products become more and more complex, and the welding of many
commonly used plastic materials has put forward higher requirements
for ultrasonic welding technology (high consistency, high
precision, high sealing), and the iSF series servo ultrasonic
welding machine in the welding process are electronically
controlled, all welding data can be exported and analyzed, and it
has S-curve acceleration and deceleration, rapid displacement,
straight line, arc, spiral, Spline tweening, Blend function, and
better extensive process control improves part quality and
consistency.
The existing conventional plastic shells of instruments are
assembled using ultrasonic technology: disposable high-frequency
electric knife pen, disposable stapler (endoscopic linear cutting
or tubular stapler), disposable cannula puncture device, disposable high-frequency
ablation Needles, disposable infusion filters, cardiac blood
circulation pumps, medical plasma separation cups, etc.
The iSF series ultrasonic welding machine has future-focused iQS
operation, the visual system supported via innovative
visualization, data acquisition to support Industry 4.0, and IDCS
interconnection service for remote monitoring and data collection.
The integrated and flexible welding solutions can improve welding
precision, control, and efficiency, and ensure welding quality and
promote operational efficiency.
Technical parameters:
| Model | iSF S3015e |
| Frequency accuracy | 29.80KHz-30.20KHz |
| Power | 1500W |
| Triggering Method | Position/Pressure/Pressure drop |
| Welding Method | Weld time/relative position/absolute position /weld energy/peak power/Max.pressure/grounding detect |
| Effective stroke(mm) | ≤75mm |
| Max Welding Time | 5 S |
| Voltage(V) | AC220V±5% 50/60Hz |
| Amplitude control | Single-stage amplitude/stepping amplitude/distance amplitude |
| Piling function | Time /position/energy/pressure |
| Operation way | standard/multi-speed(9-speed) |
| Cooling system | Vortex cooler |
| Weld area | No more than 100mm as per material, shape, etc. |
| Dimension(L*W*H)mm | 350*530*1360mm |
| Weight(kg) | 80kg |
Features:
| 1 | 9-stage speed and pressure control for operation at super high
speed, and intelligent drive system makes this welder 6-Sigma
repeatability, which contributes to the stability, precision, and reliability of
Dongho brand ultrasonic welders. |
| 2 | The new type of weighing sensor can sense the force and data
display, which enables better control on the trigger force and welding force. |
| 3 | Superposition function: Four types of welding processes can meet
the demand for some special applications. |
| 4 | Advanced UTC multi-core control system has enhanced the performance
greatly in several folds, in conjunction with self-developed electromechanical
adjustment-free function for ultra-precision control, connecting MES, DPS systems
to PC, has realized real-time data management. |
| 5 | CAN bus for field management to make the handling of high-speed
application procedure realizable |
| 6 | The 6th generation iQS operating system with multi-level password
protection. |
| 7 | Advanced 7 welding modes: Weld time/relative position/absolute position /weld energy/peak power/Max.pressure/grounding detect |
| 8 | Intelligent functions and technologies(precise positioning,
distance , and stacking functions) |
Our Advantages:
1. More than 25 years ultrasonic plastic welding machine manufacture experience;
2. Our company has passed ISO9001 quality management system, ISO1400 environmental management
system, CE certification;
3. Technical staffs have more than 25-year experience in ultrasonic
devices research, development, and manufacture;
4. First-class sales team, providing customers with valuable
products and services;
5. High-quality promise, At least one-year Warranty for machines and 3 months warranty for tooling;
6. Professional after-sales service team, lifelong technical
support.
